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Our automatic piston filler is ideal for filling free flowing to viscous products. Modular design for quick changeover.


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Automatic Piston Filler (PI3100)

The ALP PI3100 model piston filler is ideal for filling free flowing liquids to viscous products. Our modular design allows for quick change over. Our small footprint allows manufacturing facilities to conserve floor space.

Construction features:

  • 304 Stainless steel heavy duty stainless steel welded C frame.
  • All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.
  • Special seals or hoses by order.
  • Calibrated guide for fast height changeovers.
  • Machine mounted on 4 heavy duty casters.
  • Leveling of machine by 1 inch 304 stainless steel leveling screws.
Control panel features:
  • Omron PLC for all machine logic functions, special modifications on programs available for special adaptations.
  • Three filling options on control panel (Up, Bottom Up and Down)
  • Front panel conveyor speed control for machine sold with conveyor.
  • Front panel mounted bottle counter.
  • Front panel Start and Emergency STOP for easy access.
  • Front panel nozzle code for changing nozzle quantities.
  • Fiber optic sensors by Omron standard for container gating.
  • Expandable to 14, 12 or 10 pistons to increase speed (Depends on piston size)
  • No bottle no fill PLC controlled.
Main components features:
  • Piston filling and charging stroke by power full 6 inch bore air cylinder.
  • Air over oil application on principal air cylinder to create a smooth and constant filling speed.
  • Main pistons support mounted and guided by Ball profile rails and carriages to create a smooth, silent and accurate filling and charging movement.
  • Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
  • 8 inch stroke air cylinder with magnetic sensors for nozzle up and down movement.
  • Hand wheel and shaft mounted stoppers for height and stroke adjustment.
  • Hand wheel counter mounted on volume control threaded rod.
Standard features:
  • Nozzle spacing fully adjustable through top or bottom screw.
  • Container height adjustment from 1 to 16 inches high.
  • Nozzle stroke adjustments from 0 to 8 inches.
  • Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
  • Color coded flow control valve for filling speed.
  • Will work with plastic or glass containers.
  • No change parts needed for various types of containers.
  • Air filter-regulator and safety lockout valve included.
  • Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders.
Electric and pneumatic requirements:
  • 110 Volts, 60Hz, 15 Amps.
  • 20 CFM @ 80 p.s.i.


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