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The new Tray Loader / Former 'TR Series' is extremely versatile, easy to operate, and highly reliable. At speeds of up to 50 trays per minute, products are stabilized and controlled throughout the process.


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Automatic New Tray Former/Loader Line (PP Tray Series)

The new Tray Loader / Former 'TR Series' is extremely versatile, easy to operate, and highly reliable. At speeds of up to 50 trays per minute, products are stabilized and controlled throughout the process. Adjustments for different tray sizes are made quickly and easily. The durable stainless steel construction provides years of service. The TR can be integrated with a Polypack shrink wrapper to provide a secure, protected package ready for distribution.

  • Continuous motion machine accepts product at random; any product released from the infeed will be finished, so there is no product accumulation in the machine.
  • Collation – flood, deadplate, or side infeed depending on product, speed, and desired pack pattern; photocell(s) are used to detect product in staging area.
  • Change parts provided, as needed, for the staging system.
  • Tray magazine – tray blanks are dispensed from the bottom by a motor driven lug system; the 600mm deep magazine well can be hand-fed or an automated system can be provided; photocell senses low tray level; hand screws adjust the magazine size to accommodate different tray blanks; the normal corrugated configuration is with fluting running parallel to the long edge which is the leading edge.
  • Flight bars and guides control the products until they are loaded onto the tray. A top hold-down device is used to provide greater stability with lighter products. A single motor controls synchronic movement of flying bars, lugs, finger flap closures, and side compression belts for outstanding control of the product.
  • A Nordson hot melt system meters the adhesive at the tray corners.
  • The tray former portion of the machine is actually two “half-machines” connected with motorized Acme screws. Push button adjustment moves the “halves” together or apart to adjust for the tray width across the machine.
  • Tray length in the machine direction is adjusted by the motorized movement of separate lug chains.
  • Side compression belts transfer the product out of the machine.
  • Durable welded frame construction. Safety protected with central spine, hinged Lexan covers for easy access and visibility. System is primarily mechanical with minimal use of air (only one air cylinder). Caster mounted with built-in leveling legs.
Touchscreen interface with self-monitoring diagnostics package for ease of operation For custom designed or higher capacity machines, please contact us.


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